Prepare a welded metal assembly

Provide a dimensioned assembly view and, where useful, a parts list for sheets, profiles, shafts, inserts or purchased items. Use matching part references on drawings, cut files and quote requests.

Identify reference faces, angles, hole spacing and dimensions that must remain accurate after welding. A 3D model helps visualize the assembly but does not replace functional drawing dimensions.

Mark joints to be welded and state whether welds should be continuous or intermittent when design requires it. Note limited access and any visible welds where appearance matters.

Avoid oversized welds by default: they add heat, time and sometimes distortion. Required weld size depends on loads and should be approved by the design owner.

Heat can move parts and affect squareness. Design that supports clamping and an intermediate check helps keep the assembly stable. Discuss tight tolerances before production.

Specify each component’s grade and thickness and the required corrosion protection. If parts are galvanized or coated before assembly, define preparation zones, welding conditions and repairs.

For painted finishes, identify visible faces, masking zones and preparation level. A coating may hide minor visual marks but cannot correct dimensional assembly defects.

Choose checks tied to use: diagonals and squareness, interface position, overall dimensions and visual examination of specified welds. Agree inspection requirements with the designer where loads or regulations matter.

Send the latest drawing revision, quantity, service environment and finish. Approve a first assembly when an incorrect fit would be costly to fix in a run.