Bending
Prepare a part drawing for bending
Dimensions, radii, bend direction and clearances to confirm before forming sheet metal.
Reading time
5 min
Updated
15 October 2026
Category
Bending
A bent part must be designed around both its finished shape and how it will be held in the press brake. A clear drawing lets the workshop check the flat pattern, bend sequence and critical dimensions before cutting.
Dimension the finished part clearly
Show the faces, flanges, angles and assembly references on a view of the formed part. State whether key dimensions are inside or outside; the difference depends on material thickness and bend radius.
Add an isometric view or 3D file when flanges overlap in flat views. Apply tolerances to dimensions that matter functionally, such as hole spacing or alignment with a mating part.
Specify material, thickness and surface direction
Material and thickness affect the achievable radius, flat pattern and springback. Name the grade or, if it is undecided, describe the use and acceptable alternatives.
Mark visible faces, grain or brushing direction when appearance matters, and any protective film to retain. An appearance requirement may affect how parts are nested on the sheet.
Check areas near bends
There is no single minimum distance for every sheet. It depends on thickness, material, tooling and geometry. Send critical details for a feasibility review instead of relying on a generic rule.
- Mark holes, slots and cut-outs close to each bend line.
- Do not place details across a forming zone without prior review.
- Confirm short flange lengths against the available tooling.
- Add relief where nearby bends could collide or tear the material.
Plan the bend sequence
Each bend must remain accessible to the punch and die. A formed flange can hit the tool or prevent the part from being positioned for the next operation.
For boxes and parts with several flanges, have the sequence checked before freezing the flat pattern. Mark surfaces that must not be scratched and support faces that need protection.
Approve a first-off part
Before a production run, compare the first part with the finished drawing and test it with neighbouring components. Check functional dimensions, angles, hole alignment and visible surfaces.
If a correction is needed, record the drawing revision and approved flat pattern. This prevents parts from different versions being mixed in one batch.